MES and industrial data deployments

AGC selected Cognite's industrial AI and data platform as the manufacturing data integration platform for its Chemicals Company; after a proof of concept, a phased rollout to major domestic sites is scheduled.

Kansai Electric Power adopted Cognite as the integrated data platform for its hydro power business under its Next Generation Hydro Reborn Project.

Resistance welding parts maker Tuffaloy runs MachineMetrics on 14 connected lathes in Greer, South Carolina, linked to its Epicor Kinetic ERP for cycle times, downtime and part counts.

Stated result 85% year-over-year reduction in inventory corrections from 2024 to 2025.

Tiffany & Co. uses Tulip apps across jewelry production, from material control to work instructions, at four North American sites with 1,700 users.

Stated result rework down 40%; training time down 80% for select products

Industrial printing manufacturer DNP uses MachineMetrics machine data with MaintainX work orders at its North Carolina operation for live downtime tracking and usage-based maintenance.

Stated result Machine availability up 17% year-over-year on key production equipment.

Test Devices by SCHENCK replaced paper travelers with Tulip apps for routing, validation and quality records in spin testing of serialized aerospace parts.

Stated result testing volume up 50%; administrative work down 79%

Plains deployed HighByte Intelligence Hub as a central integration layer for Electronic Flow Measurement meter data, from AVEVA PI System to Azure Event Hubs.

Stated result scaled from one proof of concept on a single meter to the full EFM meter fleet in a matter of days

GIZ and the Water Authority of Jordan selected the ABB Genix Industrial IoT and AI Suite to track and reduce energy use in pumping stations, water treatment plants and distribution networks.

Tosoh implemented Cognite Data Fusion at its Nanyo and Yokkaichi chemical complexes; the project started at both sites in June 2025 and implementation was completed in December 2025.

ConocoPhillips uses HighByte Intelligence Hub to standardize OT data from SCADA and several historians across business units and deliver it to Snowflake in a common data model.

Stated result over 1 billion rows of sensor data ingested daily; more than 400 dashboards on the common data model

National Grid replaced legacy batch ETL with a streaming pipeline built on HighByte Intelligence Hub and Snowflake to deliver grid asset data for forecasting and operations.

Stated result latency under 15 minutes; legacy process was limited to hourly updates and 60,000 assets

TotalEnergies will roll out Emerson's AspenTech Inmation data fabric across its industrial sites worldwide over a two-year period, together with Emerson advanced process control, as a base for AI use cases.

Innovafeed uses Tulip for production, warehousing and MES functions at its insect farm in Nesle, including container tracking and automated container movements.

Stated result infrastructure supports growth from 5K to 30K pallets/day

thyssenkrupp Rasselstein records stock movements automatically: forklifts carry SICK 2D LiDAR sensors whose position data feed IdentPro's warehouse software and a digital twin.

Coca-Cola Consolidated is working to digitalize manufacturing operations at its Nashville plant with Sight Machine's Manufacturing Data Platform, Microsoft Fabric and NVIDIA Omniverse.

Meal-kit maker Gousto uses HighByte Intelligence Hub to model data from its factory PLCs at the edge and publish it to AWS, with a unified namespace on AWS IoT Core.

Hamilton Company connected 86 machines in its Nevada machine shop to MachineMetrics for real-time production data, utilization reports and cycle time tracking.

Stated result Yearly output per machine up from 1,600 to 3,400 hours.

Idemitsu Kosan completed the implementation of Cognite Data Fusion at four refining and chemical sites to centrally manage P&IDs, repair history, operating data and equipment drawings.

Stated result approximately 10,000 P&IDs consolidated; more than 6 million data items can be checked instantly

Formlabs built an app-based MES on Tulip to manage built-to-order part printing and post-processing at its sample parts facility in Ohio.

Stated result cycle time down 20%; defect logging time down 60%

Koch Ag & Energy Solutions selected Cognite Data Fusion as one foundation for operational data, to support maintenance strategy and turnaround execution across its plants.

Bottler Swire Coca-Cola USA uses Sight Machine to bring structured manufacturing data into Databricks alongside supply chain, customer and finance data, and to find the causes of line faults.

Wall Colmonoy uses MachineMetrics for real-time production monitoring of EDM, CNC wire cutting and turning machines at its facility in Pontardawe, Wales.

Stated result 20% increase in machine utilization, 83% reduction in overtime hours and 25% increase in on-time delivery.

Siemens Gamesa uses HighByte Intelligence Hub to model plant data into a local unified namespace, used by engineers to monitor the blade casting mold control system.

Catalent uses HighByte Intelligence Hub in its process development labs to model bioreactor and at-line equipment data and publish it to a HiveMQ broker for analytics and remote monitoring.

CNC machining supplier Kirby Risk Precision Machining replaced manual data collection with MachineMetrics production data used by engineering, maintenance and other departments.

Stated result Machine utilization up 52%; output up from 600 to 800 hours per week; material request times down from 51 to 26 minutes.

Orchid Orthopedic Solutions replaced paper hour-by-hour sheets with MachineMetrics tablets and automated data capture at its Chelsea, Michigan plant, which operates 54 machines.

Stated result Utilization up from 28% to 47% on the ten initial machines; 24 hours of manual data collection per day eliminated.

Tinplate packaging maker Blechwarenfabrik Limburg adopted Hitachi Vantara's Lumada DataOps platform (Pentaho) for real-time data analysis, combining energy reporting with anomaly detection.

Stated result More than 700 reports generated in seconds; energy costs expected to fall by half a million euros per year.

FedEx used HighByte Intelligence Hub to contextualize and standardize operational data from PLC systems, deploying data models across 41 sites in six months to support robotics and site automation.

VOSS Automotive uses Litmus Edge to connect old and new production machines, model data in a unified namespace, calculate KPIs such as OEE at the edge and send them to the cloud.

Ingredients producer Döhler rolled out Litmus Edge across multiple plants to connect shopfloor assets, standardize OEE data and send it to Microsoft Azure, with anomaly detection for energy monitoring.

Stated result 90% data compression rate at the edge; multiple plants rolled out within 3 months of project kick-off